Encapsulated liquid lubricants for production of self-lubricating surfaces

Category
C&DP: Consumer and Industrial Applications of Nanoparticle Technology
Year
2012
Authors
Ruth Schmid, Sergio Armada, Sébastien Equey, Heidi Johnsen and Nuria Espallargas
Institutions
SINTEF Materials and Chemistry, Department of Synthesis and Properties, N-7465 Trondheim, Norway; SINTEF Materials and Chemistry, Department of Mechanics and Corrosion, N-7465 Trondheim, Norway; NTNU, Department of Engineering Design and Materials, N-7491 Trondheim, Norway
Summary

Self-healing materials and self-repairing systems are of great interest and importance in many industrial sectors. In this study, lubricant-filled microcapsules of polyurea were prepared and used in liquid-solid self-lubricating coatings. Various types and amounts of lubricants could be successfully encapsulated. A novel thermal spray coating process was developed in parallel, tailor-made for the use of these thermally labile capsules in high-temperature coating processes. Coatings of thermally sprayed lubricant-filled capsules were prepared and lubricant-release on demand showed in lab-scale scratch and tribological experiments. These novel liquid-solid coatings open for a new generation of self-repairing systems, avoiding unlubricated contacts in rotating/sliding parts and improving the lifetime of moving parts.